New Energy automobile driven motor stator production line is to produce flat wire hairpin stator.
It could produce 8 layers, 6 layers, 4 layers or 2 layers flat wire hairpin stator.
New Energy automobile driven motor stator production line includes following steps:
(1)insert the B shape, S shape, O shape insulation paper into the stator core.
(2)flat wire cutting, enamel removing and U bending
(3)herotype wire fix length, cutting and enemel removing
(4)herotype wire shaping
4.1 the tooling is composed of internal star wire, external star wire, internal terminal wire, external terminal wire, bridge wire
(5)star wire welding
(6)manual pre-insert the wire into stator core
(7)flat wire coil shaping (press the flat wire coil into the insulated stator core fully)
(8)non outlet end flat wire head turning
(9)non outlet end flat wire head cutting
(10)non outlet TIG welding
(11)3 phases lead wire welding
Control: PLC, 7" colorfuly LCD, all cylinders, servo motor and asynchronous motor etc could manual operate individually.
Appearance: Machine bench frame is made of 60x60mm aluminum alloy, and top frame is made of 40x40mm profile and closed by organic glass and be equipped with LED.
Safety:Maintenance door and sensor interlock with it. At the operation danger machine, there is corresponding safety grid. Most machines has both start button and emergency stop button at the convenient position. Also machine has the run preparation button, which ensure the machine not resumet auto working after power recharge.
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