paper inserting machine is special design for inserting slot paper into the stator, paper feeding, cutting, folding, shaping and insertion are done in auto mode.It is for the slot paper insertion of the small and medium thress phases motor, petrol generator stator etc.
Model |
WD-LCZ1-0914 |
WD-LCZ2-1619 |
WD-LCZ3-2526 |
stack height |
20-100mm |
20-160mm |
60-250mm |
stator OD |
Max 140mm |
Max 190mm |
100-160mm |
stator ID |
20-90mm |
50-120mm |
70-160mm |
insulation paper thickness |
0.188-0.35mm |
0.188-0.35mm |
0.188-0.35mm |
cycle time |
about 0.5s/slot |
about 0.8s/slot |
about 2s/slot |
power supply |
380V/50Hz |
380V/50Hz |
380V/50Hz |
power |
0.75KW |
0.75KW |
1.5KW |
size |
1200x650x1100mm |
1200x650x1100mm |
1200x1000x1300mm |
weight |
about 450kgs |
about 500kgs |
about 600kgs |
it can be taken as one step in the standalone stator production line as picture 2, and also can be taken as one step in fully automatic stator production line.
Coils inserting machine is to push the coils which are from the coils transfer former (cup) into the stator and also insert the wedge paper to the stator slot automatically. Parameter could be set in HMI,
Coils inserting machine has following models,
WD-1516-LQX: vertical type, to make coils and wedge inserting to the stator
WD-2021-WQX:horizontal type, to make coils and wedge inserting to the stator
WD-01-WQK:horizontal type, to make coils and wedge inserting to the stator, 2 stations (one for coils and wedge inserting, the other for the end coil and internal slot coil expand)
They have standard size machine (refer to the following table size, and following stator winding line picture 2 )and also the extend size machine (refer the following stator winding line picture 1), for size OD 330, 191 height
Item |
WD-1516-LQX |
WD-2021-WQX |
WD-02-WQK |
max core length |
150mm |
200mm |
230mm |
max stator OD |
160mm |
210mm |
240mm |
stator ID |
30-100mm |
80-160mm |
80-180mm |
appropriate wire |
copper wire/aluminum wire |
copper wire/aluminum wire |
copper wire/aluminum wire |
power supply |
380V 50/60Hz |
380V 50/60Hz |
380V 50/60Hz |
power |
3.5KW |
5KW |
7KW |
air supply |
0.4-0.6MPa |
0.4-0.6MPa |
0.4-0.6MPa |
weight |
about 1100kgs |
about 1800kgs |
about 6000kgs |
size |
1800x650x1600mm |
1300x2500x1500mm |
4300*2160*2210mm |
Automatic coils winding macine put the coil into transfer former orderly, the machine is especially suitable for winding the coil for high slot filling rate, small slot opening stator, winding mode such as automatic skip, automatic cutting and auto indexing can be finished at a time successvely; parameter could be set in HMI, winding tension is adjustable, obtain continuous/discontinuous winding way and meets the 2 poles, 4 poles and 6 poles coils winding.
Automatic coils winding machine has following models,
WD-01-LRX:single winding head 2 rotary stations
WD-02-LRX:double heads 4 rotary stations
WD-03-LRX:three heads 6 rotary stations (for water pump etc)*2 pcs (single phase motor, each phase per piece)
WD-04-LRX:four heads 8 rotary stations (for table fan, pedstran fan etc) *3 pcs (one speed per piece)
WD-06-LRX:six heads 12 rotary stations
They have standard size machine (refer to the following table size, and following stator winding line picture 1 )and also the extend size machine (refer the following stator winding line picture 2), for size OD 330, 191 height
Item |
WD-01-LRX |
WD-02-LRX |
WD-03-LRX |
WD-04-LRX |
WD-06-LRX |
wire OD |
0.15-1.2mm |
0.15-1.2mm |
0.15-1.2mm |
0.15-1.2mm |
0.15-1.2mm |
max number of parellel wire |
10 |
2 |
2 |
2 |
2 |
max core length |
200mm |
150mm |
120mm |
80mm |
60mm |
max no-load speed |
1000rpm |
2000rpm |
1500rpm |
2300rpm |
2300rpm |
appropriate wire |
copper wire/aluminum wire |
copper wire/aluminum wire |
copper wire/aluminum wire |
copper wire/aluminum wire |
copper wire/aluminum wire |
power supply |
380V 50/60Hz |
380V 50/60Hz |
380V 50/60Hz |
380V 50/60Hz |
380V 50/60Hz |
power |
5KW |
10KW |
7KW |
10KW |
14KW |
air supply |
0.4-0.6MPa |
0.4-0.6MPa |
0.4-0.6MPa |
0.4-0.6MPa |
0.4-0.6MPa |
weight |
about 1500kgs |
about 2000kgs |
about 1600kgs |
about 2500kgs |
about 2500kgs |
size |
2000x930x2300mm |
1700x900x2400mm |
1500x1300x1900mm |
1575x1580x2400mm |
1600x1500x1900mm |
Picture 1
Picture 2